Analysis of the core differences between dual station and single station side hole equipment
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2025-07-09 16:25
1、 Comparison of Parallel Processing Capability
The dual station model achieves synchronous operation through two symmetrically arranged cutting units, and can complete double the machining volume per unit time, making it particularly suitable for standardized hole group machining. The single station model is limited by a single spindle structure, and its cycle time is about 40% -60% longer than that of the dual station model.
Side hole machine
2、 Process stability analysis
The dual spindle system requires strict maintenance of the geometric accuracy and dynamic balance of the two cutting units, and any micrometer level alignment deviation will lead to the accumulation of hole position tolerances. The single spindle structure has more advantages in high-precision machining scenarios at the 0.01mm level due to its fewer moving parts.
3、 Adaptability to production scale
1. Large scale continuous production: The dual station model can improve the production line balance rate to over 85% through process merging
2. Multiple varieties and small batches: Single station models, with their fast changeover characteristics, can better adapt to high mixing line production in industries such as 3C
3. Trial production verification stage: Single station equipment has better controllability in process parameter debugging
4、 Energy efficiency and maintenance costs
Although the theoretical production capacity of dual station equipment has doubled, the actual energy consumption has increased by 130% -150%, and the complexity of tool management has increased exponentially. The single workstation system maintains an advantage of about 25% in comprehensive operation and maintenance costs.
Equipment selection should comprehensively consider production guidelines, quality level requirements, and full lifecycle costs. For large-scale production with a monthly output of more than 50000 pieces, the economy of dual station models is more significant.
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Analysis of the core differences between dual station and single station side hole equipment
The dual station model achieves synchronous operation through two symmetrically arranged cutting units, and can complete double the machining volume per unit time, making it particularly suitable for standardized hole group machining. The single station model is limited by a single spindle structure, and its cycle time is about 40% -60% longer than that of the dual station model.
Huapingxing is the high-end export brand of Shantou Huaping Machinery Co., Ltd. It offers a diverse range of equipment including automatic drilling machines, label removers, and textile machinery. These products have gained popularity among customers in Southeast Asia, Europe, and America.
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